Dust collection

FILTER ELEMENTS

TECNOCOMP industrial filter elements are particulary suitable for the separation and the collection of dry powders. The filtration operates from the outside to the inside of the filtering surface, ensuring the entire flow of the air. The removal of separated powders is obtained by a spout of compressed air through a "Venturi" or a turning cleaning device, which drives the air from the inside to the outside. Moreover, unlike pocket filters, cylindrical ones with pleated filter media, (paper, polyester, polypropilene) offer the advantage of a big working surface with a structural reduced volume.

A COMPLETE LINE FOR A WIDE RANGE OF APPLICATIONS

TECNOCOMP dust collection filter elements are project for many applications, ensuring the observance of emission values for environment defence, a high protection of work places as well as the opportunity to recover the product in:

  • epoxy powder painting plants
  • sanding equipments
  • grinding equipments
  • welding fumes suction plants
  • lead fumes suction plants
  • cement factories
  • coal working plants
  • pharmaceutical and chemical workings plants
  • gold workings plants
  • general dry workings installations
  • plastic material workings installations

TECNICAL DATA

  • Working temperature: from +5 up to +140° C special versions up to +180° C.
  • Separating efficency: according to BIA trials (GERMAN INSTITUTE OF PROFESSIONAL ASSOCIATION FOR SAFETY ON WORK) with aerosol test 3 (quartz powder) the medium value of passage is 0,05%.
  • Cleaning of elements: counter-current compressed air at 4 ÷ 6 bar.

STRUCTURAL FEATURES

  • Expanded rubber gasket 15% shore
  • Upper and bottom cover: galvanized steel 6/10 or painted steel 6/10 with epoxy paint; aluminium die-casted flange fast connector: the simple fixing of the aluminium flange allows the assembly of the element both from the inside and from the top of the filter in few seconds; compact synthetic resins.
    Steel covers, as well as flange, are glued to the pleated media by a very resistant resin at high temperatures; in particular, this adhesive is stable to the action of chemical agents.
  • Inner liner in galvanized steel 5/10, hole Ø 6,5 m/m, or in expanded steel 6/10.
  • Filering media: pleated media composed by resin impregnated cellulose, cellulose mixed to synthetic fibres, polyester, anti static and metalized polyester.
  • The special pleating system guarantees the stability of the structure, by mantaining its original shape for longtime, without loosing working filter area, with relevant consequences on the efficiency and life of filter elements, without adding any particular spacer.
  • Spacing bands: for cartridges whose height is more than 600 m/m, few spacing bands are applied by a special adhesive both in order to guarantee that pleats do not touch each other (as a consequence, filtering surface will stay totally efficient) and to allow catridges to be stronger during cleaning operations.

On request, Tecnocomp is willing to manufacture filters with special dimensions, filter media and junctions.

TECHNICAL DATA OF FILTERING MEDIA

Filtering media
-
Paper
M.04
Paper
M.40
Polyester
M.33
Polyester
M.35
Polyester
M.36
Polyester
M.42
Weight
gr/m²
203
122
200
276
280
170
Thickness
m/m
0,63
0,32
0,51
0,55
0,60
0,44
Max tensile strength
longitudina
transversal
Elongation at max strength
longitudinal
transversal

N/5 cm
N/5 cm

%
%

-
-

-
-

-
-

-
-

730
500

26
21

1000
700

45
45

1200
600

50
40

610
430

27
23
Air permeability
100 Pa
200 Pa

l/m²s
l/m²s

-
249

-
243

100
180

-
144

-
185

100
280
Conductibility
Ohm
-
-
-
< 10
4
-
-
Nominal pore size
µ
10
8
-
-
-
-
BIA class*
-
USG
USGC
USGC
USGC
USGC
USGC


* All filter media used for Tecnocomp elements are certified by the GERMAN INSTITUTE OF PROFESSIONAL ASSOCIATION FOR SAFETY ON WORK, BIA. On request, it is possible to obtain a copy of the a.m. certificate.

STANDARD FILTER ELEMENTS
(on request manufacturings with special dimensions, filter media and junctions)

H
A
Ø est
sup
B
Ø int
sup
C
Ø est
inf
D/E
Ø int
inf/prof
Sup.
filtr.
Media
REF.
TS

600

600

600

1000

1000

1200

1200

324

324

324

324

324

324

324

213

213

213

213

216

213

213

324

324

324

324

324

324

324

14/51

14/51

14/51

14/51

14/39

SF/51

SF/51

10

20

10

12

13

20

19

M.04

M.40

M.33

M.04

M.33

M.04

M.35

3520/21

3520/18

3520/94

3614/6

3614/3

63592/6

3592/5

disegno corrispondente

   
H
A
Ø est
sup
B
Ø int
sup
C
Ø est
inf
D/E
Ø int
inf/prof
Sup.
filtr.
Media
REF.
TS

600

1000

1200

370

370

370

205

205

205

324

324

324

cieco

cieco

cieco

10

13

20

M.33

M.33

M.35

3520/95

3614/34

3592/7

600

1200

1000

1000

1000

245

245

245

245

245

140

140

140

140

140

215

215

215

215

215

cieco

cieco

cieco

cieco

cieco

6

6

5

5

10

M.35

M.35

M.35

M.33

M.04

3520/89

3592/15

3614/9

3614/10

3614/13

1000
185
85
156
cieco
3
M.33
3614/28
disegno corrispondente
   
H
A
Ø est
sup
B
Ø int
sup

C
Ø est
inf

D/E
Ø int
inf/prof
Sup.
filtr.
Media
REF.
TS

600

1000

1000

1000

1000

1200

365

353

365

365

353

365

213

216

213

213

216

213

324

324

324

324

324

324

13/51

13/51

SF/51

14/51

SF/51

14/51

10

14

17

20

13

20

M.40

M.04

M.04

M.33

M.33

M.04

3520

3614/1

3614/8

3614/30

3614/35

3592/1

disegno corrispondente
   
H
A
Ø est
B
Ø int
Sup.
filtr. m²
Media
REF.
TS

525

775

925

150

150

150

83

83

83

0,7

1,1

1,5

M.33

M.33

M.33

4518

4517

4525

disegno corrispondente
   
H
A
Øest
B
Ø int
Sup.
filtr.m²
Media
REF.
TS

505

755

905

140

140

140

80

80

80

0,8

1,2

1,5

M.33

M.33

M.33

4519

4513

4526

disegno corrispondente